Cassette Roll Levelers
HOYO Precision Levelers are designed for processing all types of ferrous and non-ferrous materials. Levelers are designed to give the optimal flatness improvement to a wide range of materials. They are available in different sizes and roll combinations and are selected by our experienced...
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Product Introduction
Shanghai HOYO Industries Co., Ltd. is one of the most experienced manufacturers and suppliers of cassette roll levelers in China, also supports customized service. Welcome to buy cheap cassette roll levelers made in China here from our factory. Quality products and reasonable price are available.
Introduction
As a manufacturer located in China, I am proud to present our latest product innovation - the Cassette Roll Levelers, a device designed to help merchants outside of China make their work more efficient and accurate. Our Cassette Roll Levelers are a game-changer and can make a significant difference in the work that merchants do daily. In this product introduction, we will explore the unique features and benefits of our cassette roll levelers, which we believe will be of great value to merchants globally.
What are Cassette Roll Levelers?
Cassette Roll Levelers are devices used to accurately level rolls of material. The device has a simple design, made up of two main components, the cassette roll and the leveler. The cassette roll is a device that holds a roll of material, and the leveler ensures that the roll is level on the cassette.
Features of Cassette Roll Levelers
Our Cassette Roll Levelers are designed with some distinct features that make them stand out from the crowd. Some of these features are:
1. Versatility
Our Cassette Roll Leveler can be used to level any roll of material, whether paper, fabric, or any other material. This device helps merchants to work with any material without worrying about the levelness of the roll.
2. Accuracy
Accuracy is the hallmark of the Cassette Roll Leveler. This device ensures that the roll is level, which translates to accurate measuring, cutting, and sewing of materials. With our Cassette Roll Levelers, merchants can forget about the need to use manual methods of levelling rolls. The device does all the work for them.
3. Durability
Our Cassette Roll Levelers are made with durable materials and are designed to withstand the wear and tear that comes with handling rolls of materials daily. The devices are also designed with high-quality bearings that ensure smooth movement of the rolls on the cassette.
Benefits of Cassette Roll Levelers
Now that you know the features of our Cassette Roll Levelers, you may be wondering what benefits they offer to merchants outside of China. These devices offer several benefits which include:
1. Improving Efficiency
Merchants work with rolls of material regularly, so having a device that helps them level these rolls can save them time and make their work more efficient. With our Cassette Roll Levelers, merchants can work faster without compromising on accuracy.
2. Reducing Material Waste
Having a level roll of material means that merchants can make more accurate measurements and reduce the amount of material waste. This can be especially useful when working with expensive materials like fabric, where the cost of waste can be significant.
3. Consistency
Using a Cassette Roll Leveler ensures that there is a consistent quality of work, including accurate measurements and cuts. Consistency in work quality is an essential aspect that customers look for, as it gives them confidence in the merchant's ability to deliver quality products.
4. Cost Savings
The cost savings that Cassette Roll Levelers can offer are significant, especially in the long term. By reducing the amount of material waste and increasing efficiency, merchants can save on costs and increase their profits.
Conclusion
Our Cassette Roll Levelers are an excellent addition to any merchant's productivity tools. The features and benefits of the device are numerous, and we are confident that merchants outside China will find them valuable. Investing in a Cassette Roll Leveler is an investment in productivity, efficiency, and cost savings. We encourage all merchants to try our Cassette Roll Levelers and experience the difference they can make.
HOYO Precision Levelers are designed for processing all types of ferrous and non-ferrous materials. Levelers are designed to give the optimal flatness improvement to a wide range of materials. They are available in different sizes and roll combinations and are selected by our experienced technical team to suit each type and range of materials to be processed.
In order to efficiently cover the whole range of materials processed in one line, leveling rolls with different diameters are automatically exchanged.
In the case of hybrid (processing steel and aluminum) lines, up to three different cassettes are used.
Cassette complete change in 5 minutes.
Main Specifications:
Input Matrial | Thickness Range | Strip width | Max. Yield Strength |
Cold Rolled Steel Hot Rolled Steel Stainless Steel Aluminium Alloys | 0.15mm – 6.0mm | 200mm – 2200mm | 1100N/mm² |
Strip Thickness | Strip Width | Maximum Yield Stress | Material Types |
0.15mm – 12.7mm (.0059″ – 0.5″) | 200mm – 2500mm (.87″-98.42″) | 1280N/mm²(185648psi) |
High Strength Materials:
New materials are being developed for the Automotive Sector which have a significantly higher Yield Stress. In order to meet the need to process these materials Bronx have developed a new Precision Leveller with the capability to level strip of thickness 2mm (0.08″) and Yield Stress 1280MPa.
Bronx have the technology to upgrade existing machines or to design new machines to suit your requirements for processing high strength materials.
Precision Levelling Technology:
Bronx are at the forefront of Precision Levelling Technology and are continually developing new analytical models in this field which are used for both Tension Levelling and Precision Levelling.
Recent work on strip curvature prediction enables Bronx to analyse any roll configuration and to calculate the optimum mesh settings required to level strip with the lowest energy.
Benefits of Low Energy Settings:
Flat StripLower straining of outer fibres reducing surface degradationLower energy consumptionConsistent resultsActive LevellingBronx have installed an Active Levelling System to a Precision Leveller in a Rotary Shear Line.
Active Levelling provides the operator with a system to monitor flatness through the coil and to make adjustments to the Leveller to maintain consistent flatness through the coil.
A distance measurement laser scans the strip at the exit of the Leveller and measures any out of flatness. The measurements are used to display a 3D image of the strip and to make corrections to the leveller settings in order to control the strip shape.
This technology will reduce the amount of operator supervision and will produce consistent results. Flatness reports can also be provided for each coil.
Bronx have developed this technology jointly with Scantron which can also be retro-fitted to existing machines.
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